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CAQA Hydra Chemical and Refining: simulated chemical processing and refining workplace by CAQA

CAQA Hydra Chemical and Refining is a simulated chemical processing and refining workplace created by CAQA for training and assessment against the Chemical, Hydrocarbons and Refining. Process safety first.

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About CAQA Hydra Chemical and Refining: simulated chemical processing and refining workplace by CAQA

CAQA Hydra Chemical and Refining manufactures and distributes process chemicals for the mining, water treatment and industrial markets of Western Australia.

CAQA Hydra Chemical and Refining manufactures and distributes process chemicals for the mining, water treatment and industrial markets of Western Australia. The Kwinana plant produces ferric sulfate and ferric chloride coagulants in batch reactors, dilutes and blends caustic soda and acid grades, and runs a solvent recovery unit that distils used industrial solvents into refined grades for resale. The Kwinana Beach terminal stores bulk caustic, acid, solvents and diesel in tank farms and loads road tankers and isotainers for customers from Perth to the Pilbara. The Karratha depot blends and distributes water treatment chemicals to mine sites and remote communities.

The business is organised into six departments. Process Operations runs the Kwinana plant continuously on a four-panel, twelve-hour shift roster with a central control room and outside operators covering the reactor building, the solvent recovery column and the utilities area. The Bulk Liquids Terminal operates on day and afternoon shifts with a night gauging round. Maintenance and Asset Integrity, Process Safety and Emergency Response, the Laboratory and Product Quality team and Technical Services and Environment work day shifts with on-call cover. The Kwinana plant is a licensed major hazard facility and operates under an accepted safety case.

We keep hazardous materials inside the pipes and tanks. If a control is not in place, the job does not start.

We follow the procedure, use the permit and record what we did, every shift, because that is what keeps a major hazard facility safe.

We report every near miss and upset without blame so that we learn before something worse happens.

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Process safety firstCAQA Hydra Chemical and Refining, chemical processing and refiningServices and operationsCoagulant manufactureCaustic and acid supplySolvent recovery and refiningBulk liquids storage and handlingRegional distribution and site blendingTechnical and process supportSix departments , one workplaceProcess OperationsBulk Liquids Terminal and Logistics

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